PET-J Wisdom Type Two-outputs Strapping Machine

Standard model:
BLSSPET【JDZX2-Ⅲ】
Level:
Wisdom
Products produced:
Machine-used strap, manual strap
Maximum extrusion capacity(kg/h):
≥210
Number of straps from mouth model :
2
Die head:
Adjustable size and flow
1

 

This production line is designed by our company through repeated research on all kinds of packing belt production lines in the world, through the cooperation of R&D Department and Technology Department of our Company's technology center with German and Chinese scientific research institutes, universities and industry elites, combined with the special research and design of current market packing strap production bottlenecks. The whole production line is mainly composed of specially designed pre-dryer, intelligent high temperature insulation pre-dryer, dehumidification high temperature insulation dryer, plasticizing host (composed of self-designed screw cylinder, constant temperature heating system and digital display adjustable mold), six-direction adjustable primary embryo cooling water tank, stable traction unit, circular energy-saving visual controllable oven, polymer restraint directional unit, intelligent digital display stabilizing knurling unit, stress relief (retraction system) equalizing system (accurate and rapid cooling), water removal system and semi-automatic or full-automatic winding machine. The production line is suitable for 100% PET bottle for production of PET packing strap, with the following basic features: safety, environmental protection, high efficiency, energy saving, economy, good appearance, practicability, high stability, high degree of automation, stable geometric dimension of PET packing strap produced, light weight per gram, good skewness, strong tensile stress at break, low elongation at break, good toughness and superior cost performance. It is the development trend of packing straps, the epoch-making innovation of pet packing strap market, the best choice for PP packing straps that do not to meet the requirements of heavy-duty packing, and the inevitable choice for investment in and production of PET packing strap project.

Compared with the intelligent type, this type not only has the advantages of intelligent type, but also upgrades and configures Siemens motor, Siemens inverter and Siemens PLC touch screen control to realize more stable operation of electric appliances and long service time. Besides, it can be used by older workers, it is easy to recruit workers, and the cost is low.

PET packing straps are mainly used for packing of various large and heavy items in the following fields: brick kiln industry, pavement brick industry, aluminum industry, lead industry, wood industry, steel industry, stone industry, furniture industry, mattress industry, screw industry, down feather industry, chemical fiber industry, cotton industry, hardware industry, paper industry, textile industry, tobacco industry, metallurgy industry, casting industry, can making industry, refractory material industry, ceramic industry, glass industry, agriculture, construction industry and foreign trade industry, etc.; PET packing straps are widely used in more and more industries.

Configuration List
Standard model:
BLSSPET【JDZX2-Ⅲ】
Level:
Wisdom
Main applicable raw materials:
PET new material/recycled PET particle/PET bottle sheet/PET waste packing strap/other PET raw materials (viscosity above 0.75, moisture content before drying ≤0.15%, diameter < 16mm)
Motor brand:
Siemens
Inverter brand:
Siemens
Main brands of low voltage electrical appliances:
Schneider/Omron
Equipment control system:
Siemens PLC+Siemens touch screen control
Metering pump:
100CC
Screen changer:
non-stop screen changer (double-cylinder CPF melt filter - 2.5㎡*2, filtration area: 5㎡)
Products produced:
Machine-used strap, manual strap
Number of straps from mouth model:
2
Die head:
Adjustable size and flow
Maximum linear velocity(m/min):
120
Maximum extrusion capacity (kg/h):
≥210
Finished product strap: width (mm) :
9-19mm (other widths to be customized)
Finished product strap: thickness (mm) :
0.6-1.2 (other widths to be customized)
Deviation of finished product strap: width (mm):
<±0.3 (national standard: ±0.8mm)
Deviation of finished product strap: thickness (mm):
<±0.02 (national standard: ±0.06mm)
Screw material:
38CrMoAL (Zhoushan)
Material of threaded sleeve:
38CrMoAL (Zhoushan)
Screw diameter (mm):
φ90
Screw length (mm):
3300
Reducer:
Special hard tooth surface reducer for extrusion
Automatic feeder:
Screw conveyor
Dehumidification dryer:
550/3500
Knurling roll:
Laser knurling
Knurling mechanism:
Pneumatic or mechanical compression
Transmission mechanism:
Gear, belt transmission
Material of cooling water tank:
304 stainless steel
Heating ring:
Casting aluminum
Weighing scale:
Electronic type
Meter:
Electronic type
Power Supply Source:
AC380V±10% 50HZ 3P+N
Installation workshop:
Indoor temperature: 0℃~30℃, relative humidity: 20%~70%
Installed power (kW):
250
total weight(kg):
Production line (L*W*H) (m):
The total length of the equipment is ≤60, and the length can be customized according to the needs of customers. Equipment layout generally requires the following site size: I type 38*6*6.5 L type 34*8*6.5 U type 28*8*6.5
Recommended transformer (KVA):
≥180
Screw conveyor (pre-crystallization feeding)
Screw conveyor motor power (kW):
2.2
Length (m):
5
Material of conveyor pipe:
Stainless steel
Configuration quantity(pcs.):
1
Pre-crystallizer
Barrel capacity:
2000L (Double thick layer high temperature insulation)
Drying heating power (kW):
24
Drying fan power (kW):
3 (high voltage)
Mixing motor power (kW):
2.2
Level switch:
RP-30 (high temperature type)
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
2000×2000×4000
Screw conveyor(Secondary crystallization feeding)
Screw conveyor motor power (kW):
2.2
Length (m):
5.6
Material of conveyor pipe:
Stainless steel
Configuration quantity(pcs.):
1
Weight(kg):
Secondary crystallizer
Barrel capacity:
3500L(Double thick layer high temperature insulation)
Dehumidification air volume:
900
Drying electric heating power (kW):
36
Regenerative electric heating power (kW):
22
Mixing motor power (kW):
4
Level switch:
RP-30 (high temperature type)
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
3000×1560×5300
Screw conveyor(Main machine feeding)
Screw conveyor motor power (kW):
2.2
Length (m):
3.5
Material of conveyor pipe:
Stainless steel
Configuration quantity(pcs.):
1
Weight(kg):
Main machine
Screw material:
38CrMoAl
Material of threaded sleeve:
38CrMoAl
Screw diameter (mm):
φ90
Special hard tooth surface reducer:
ZLYJ250
Main motor inverter (kW):
45
Main motor variable frequency motor (kW):
45KW-6
Screw conveyor motor power (kW):
2.2
Level switch:
RP-30 (high temperature type)
Main ingredient conveying inverter (kW):
1.1
Main ingredient conveyor motor (kW):
0.75
Additive conveyor motor (W):
90
Threaded sleeve heating ring:
Casting aluminum
Cooling fan (W):
85
Screen changer:
non-stop screen changer (double-cylinder CPF melt filter - 2.5㎡*2, filtration area: 5㎡)
Metering pump:
100CC
Die head:
Scale display, adjustable size and flow
Electrical control cabinet (pcs.):
1
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
5700×3000×3300
Cooling water tank
Material of cooling water tank:
304 stainless steel
Temperature controlled heating/cooling:
Automatic heating and temperature control, sheet flow drainage
Drying and water removal system:
Positive pressure water removal - physical adsorption
Adjustment of direction:
Adjustment in four directions
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
3500x570x580
First tractor
Traction roller specification (mm):
φ268×240
Qty. of traction rollers (pcs.):
5
Drive mode:
Belt-driven structural parts
Inverter (kW):
3
Motor (kW):
3
Maximum linear velocity (m/min):
28
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
1200×700×1250
Drying oven of activated molecule
Qty. of guide rollers (mm):
2
Inverter (kW):
1.5
Motor (kW):
1.5
Fan motor power (kW):
0.75
Drawing method:
Trough-type drawing
Heating way:
U-shaped heating tube
Sight glass:
With an observation lamp
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
4200×940×1540
Second tractor
Traction roller specification (mm):
φ268×240
Qty. of traction rollers (pcs.):
5
Drive mode:
Gear-driven box
Inverter (kW):
11
Motor (kW):
11
Maximum linear velocity (m/min):
120
Heating way:
Heating of heat transfer oil for mold temperature controller
Electrical control cabinet (pcs.):
1
Configuration quantity(pcs.):
1
Third tractor
Traction roller specification (mm):
φ268×240
Qty. of traction rollers (pcs.):
5
Transmission mechanism:
Gear-driven box
Inverter (kW):
15
Motor (kW):
15
Maximum linear velocity (m/min):
120
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions of the second and third tractors (mm):
4250x1420x1850
Knurling machine
Inverter (kW):
4
Motor (kW):
4KW-6
Knurling mechanism:
Pneumatic or mechanical compression
Specification of knurling machine roll:
φ156×170
Knurling roll:
Laser knurling
Maximum linear velocity (m/min):
120
Configuration quantity(pcs.):
1
Boundary dimensions (mm):
1000x760x1950
Cooling setting machine
Qty. of rolls (pcs.):
20
Cooling fan (KW):
0.9
Cooling fan (pcs.):
7
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
6200×720×1900
Fourth tractor
Traction roller specification (mm):
φ268×125
Qty. of traction rollers (pcs.):
4
Inverter (kW):
2.2 (2 sets)
Motor (kW):
2.2KW-6(2 sets)
Maximum linear velocity (m/min):
120
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
1600x1000x1410
Winding machine
Winding machine type:
PET Single-station Semi-automatic Band Winder
Motor (kW):
1.5
Inverter (kW):
1.5
Qty. of motors:
1
Paper core specification (inner diameter × height):
φ406×150 mm
Standard width transfer gear of product:
15、16
Transfer gear (set):
1
Winding number (pcs.):
1
Meter(pcs.):
Electronic type
Weighing scale:
Electronic type
Quantity of weighing scales (set):
1
Configuration quantity(pcs.):
3
Weight(kg):
Boundary dimensions (mm):
650x800x1380
Optional configuration
Low voltage electrical appliances brand:
Schneider/Omron or Delixi
Motor brand :
Siemens or Chongqing Heavy Industry/Nanjing Huatiao
Inverter brand:
Siemens or Morebeck/Canworld
PLC brand:
Siemens or Xinjie
Traction heating mode:
Heating of heat transfer oil for mold temperature controller or heating coil heating
Box gear material:
Alloy steel or carbon steel
Knurling roll:
Laser knurling or lathe knurling
Knurling compression mode:
Pneumatic or mechanical compression
Cooling setting mode:
Air cooling or water cooling or combined air cooling and water cooling
Winding machine:
Semi-automatic winding machine or full-automatic winding machine
Auxiliary equipment (purchased by customer)
Install consumables:
Water pipes, wires, switches, etc.
Optional equipment
Waste PET strap pulverizer:
YZJDF【200-Ⅲ】
Horizontal mixing dryer:
2000L
Automatic cutter grinder:
Automatic cutter grinder
Calcinator:
Calcinator
Tensile tester:
Tensile tester

Recommended Products

Standard model

BLSSPET【JDZZ2-Ⅲ-1.0】

Level

Exclusive 1.0

Products produced

Machine-used strap, manual strap

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【JDZZ2-Ⅲ】

Level

Exclusive

Products produced

Machine-used strap, manual strap

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【JDZX2-Ⅲ-1.0】

Level

Wisdom1.0

Products produced

Machine-used strap, manual strap

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【JDZN2-Ⅲ-1.0】

Level

Intelligent1.0

Products produced

Machine-used strap, manual strap

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【JDZN2-Ⅲ】

Level

Intelligent

Products produced

Machine-used strap, manual strap

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【JDQJ2-Ⅲ-1.0】

Level

Flagship1.0

Products produced

Machine-used strap, manual strap

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

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