Intelligent type of Lightweight PP triple Out Packing Strap Machine Production Line

Standard model:
BLSSPP【LQDZN3-Ⅴ】
Level:
intelligent type
Products produced:
full-automatic(partial specifications), semi-automatic
Maximum extrusion capacity (kg/h):
140
Number of straps from mouth model:
3
1

 

This production line is designed by our company through repeated research on all kinds of packing belt production lines in the world, through the cooperation of R&D Department and Technology Department of our Company's technology center with German and Chinese scientific research institutes, universities and industry elites, combined with the special research and design of current market packing strap production bottlenecks.The whole production line is mainly composed of specially designed intelligent drying unit, high-efficiency, energy-saving, metering and automatic screen changing host, intelligent multi-directional adjustable primary mold base cooling water tank, intelligent acceleration traction unit, circular energy-saving, visible, controllable oven, intelligent multi-directional adjustable stabilizing knurling unit, stress relief (retraction system) balancing system, accurate and rapid cooling system, negative pressure water removal system, intelligent winding machine and PLC program control system. The production line is suitable for PP (polypropylene) new material and PP high-quality recycled material to produce lightweight packing straps, and this production line has the following basic features: high efficiency, energy saving, economy, environmental protection, good appearance, practicability, high stability, high degree of automation, stable geometric dimension of lightweight packing strap produced, light weight per gram, good elasticity, strong tensile stress at break, low elongation at break, good toughness and superior cost performance. It is the development trend of packing straps, the epoch-making innovation of lightweight packing strap market and the inevitable choice for investment in and production of lightweight packing strap project.

This type configures the hydraulic four-screen circulating non-stop screen changer, increases the output, avoids the breakage of the packing strap, reduces the labor intensity of the workers, and obtains a good effect of stabilizing workers.

The main application fields of lightweight packing strap are as follows: it is widely used for packaging of conventional materials and can reduce the material consumption cost by 50-75% compared with the ordinary packing strap, with remarkable cost performance and outstanding competitiveness.

Configuration List
Standard model:
BLSSPP【LQDZN3-Ⅴ】
Level:
intelligent type
Main applicable raw materials:
PP: new material, high quality recycled granules
Number of straps from mouth model :
3
Motor brand :
Chongqing Heavy Industry/Nanjing Huatiao
Inverter brand:
AMB(安邦信)/CDE(康元)
Low voltage electrical appliances:
Schneider/Omron
Equipment control system:
Domestic first-line brand PLC+touch screen control
Screen changer:
Hydraulic four-screen circulating screen changer
Melt metering pump:
50cc
Maximum linear velocity (m/min):
260(The linear speed changes with the raw materials and product specifications.)
Maximum extrusion capacity (kg/h):
140
Finished strap type (full-automatic, semi-automatic):
full-automatic(partial specifications), semi-automatic
Finished product strap: width (mm) :
5-15.5(other widths to be customized)
Finished product strap: thickness (mm):
0.5-1.0(other widths to be customized)
Deviation of finished product strap: width (mm):
<±0.4
Deviation of finished product strap: thickness (mm):
<±0.03
Screw material:
38CrMoAL
Material of threaded sleeve:
38CrMoAL
Reducer:
Special hard tooth surface reducer for extrusion
Full-automatic feeder:
Program
Automatic dryer (kg):
150
Knurling roll:
Laser knurling
Knurling mechanism:
Pneumatic
Traction press roll mechanism:
Pneumatic
Transmission mechanism:
Synchronous belt transmission
Material of cooling water tank :
Stainless steel
Heating ring:
Stainless steel
Die head:
Adjustable size and flow
Finished product weighing:
Electronic weighing
Finished product meter:
Electronic meter
Installed power (kW):
120
Power consumption per hour (kwh):
45-50
Production line length(m) :
32
Transformer selection (KVA):
80
Main Machine
Screw material:
38CrMoAL
Material of threaded sleeve:
38CrMoAL
Screw diameter (mm):
φ100
Reducer:
Special hard tooth surface reducer for extrusion ZLYJ225
Inverter(kw) :
37
Motor (kw) :
37
Full-automatic feeder:
Program
Automatic drying bucket (kg):
150E
Heating ring:
Stainless steel
Screen changer:
Hydraulic four-screen circulating screen changer
Melt metering pump:
50cc
Die head:
Adjustable size and flow
Electrical control cabinet (pcs.):
1
Boundary dimensions (mm):
5000x980x1570 (height without automatic feeder)
Cooling water tank
Material of cooling water tank :
Stainless steel
Boundary dimensions (mm):
2000×860×768
First tractor
Traction roller specification (mm):
φ268×320
Qty. of traction rollers (pcs.):
5
Inverter (kw) :
2.2
Motor (kW):
2.2
Maximum linear velocity (m/min):
30
Boundary dimensions (mm):
1900x1130x1400
Drawing oven
Traction roller specification (mm):
φ80
Inverter (kw) :
2.2
Motor (kW):
2.2
Drive mode:
Chain、Gear
Fan motor power (kW):
0.75
Drawing method:
Trough-type drawing
Heating way:
U-shaped heating tube
Boundary dimensions (mm):
4200×1075×1670
Second tractor
Traction roller specification (mm):
φ268×320
Qty. of traction rollers (pcs.):
5
Inverter (kw) :
7.5
Motor (kW):
7.5
Maximum linear velocity (m/min):
260
Electrical control cabinet (pcs.):
1
Boundary dimensions (mm):
1900x1130x1400
Knurling machine
Inverter (kw) :
3
Motor (kW):
3
Knurling mechanism:
Pneumatic
Specification of knurling machine roll:
φ156×220
Maximum linear velocity (m/min):
260
Boundary dimensions (mm):
1020x670x1750
Setting oven
Drawing method:
Trough-type drawing
Heating way:
quartz heating
Boundary dimensions (mm):
4200×1075×1670
Setting water tank
Material of setting water tank:
Stainless steel
Power of dehydrator motor (kw):
0.55
Packing outline dimension (mm):
4000×365×545
Third tractor
Traction roller specification (mm):
φ268×320
Qty. of traction rollers (pcs.):
4
Inverter(kw) :
4
Motor (kW):
4
Maximum linear velocity (m/min):
260
Boundary dimensions (mm):
1380x1146x1510
Winding machine
Motor (kW):
1.1
Inverter (kw) :
1.1
Paper core specification (inner diameter × height) :
φ200×180 mm
Standard width transfer gear of product:
10、12、13.5、15.5
Transfer gear (set):
2
Winding number (pcs.) :
2
Boundary dimensions (mm):
1300x910x1490
Configuration quantity(set):
3
Auxiliary equipment (purchased by customer)
Industrial chiller (set) 5HP:
1
Waste strap pulverizer/iron removal pulverizer (set):
1
600 high-efficiency mixer:
1
Multi-functional mixer:
1
Install consumables:
Water pipes, wires, switches, etc.

Recommended Products

Standard model

BLSSPP【LQDZX3-Ⅴ】

Level

Wisdom type

Products produced

full-automatic(partial specifications), semi-automatic

Maximum extrusion capacity (kg/h)

140

Number of straps from mouth model

3

Standard model

BLSSPP【LQDQJ3-Ⅴ】

Level

flagship type

Products produced

full-automatic(partial specifications), semi-automatic

Maximum extrusion capacity (kg/h)

140

Number of straps from mouth model

3

Standard model

BLSSPP【LQDJS3-Ⅴ】

Level

technical type

Products produced

full-automatic(partial specifications), semi-automatic

Maximum extrusion capacity (kg/h)

140

Number of straps from mouth model

3

Standard model

BLSSPP【LQDBZ3-Ⅴ】

Level

Standard type

Products produced

full-automatic(partial specifications), semi-automatic

Maximum extrusion capacity (kg/h)

140

Number of straps from mouth model

3

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