PP Intelligent Micro Type Two-output Strapping Machine

Standard model:
BLSSPP【LWDZN2-Ⅲ】
Level:
intelligent type
Products produced:
full-automatic(partial specifications), semi-automatic
Maximum extrusion capacity (kg/h):
60
Number of straps from mouth model:
2
Die head:
Adjustable size and flow
1

 

This production line is designed by our company through repeated research on all kinds of packing belt production lines in the world, through the cooperation of R&D Department and Technology Department of our Company's technology center with German and Chinese scientific research institutes, universities and industry elites, combined with the special research and design of current market packing strap production bottlenecks.The whole production line is mainly composed of specially designed intelligent drying unit, high-efficiency, energy-saving, metering and automatic screen changing host, intelligent multi-directional adjustable primary mold base cooling water tank, intelligent acceleration traction unit, circular energy-saving, visible, controllable oven, intelligent multi-directional adjustable stabilizing knurling unit, stress relief (retraction system) balancing system, accurate and rapid cooling system, negative pressure water removal system, intelligent winding machine and PLC program control system. The production line is suitable for PP (polypropylene) new material and PP high-quality recycled material to produce lightweight packing straps, and this production line has the following basic features: high efficiency, energy saving, economy, environmental protection, good appearance, practicability, high stability, high degree of automation, stable geometric dimension of lightweight packing strap produced, light weight per gram, good elasticity, strong tensile stress at break, low elongation at break, good toughness and superior cost performance. It is the development trend of packing straps, the epoch-making innovation of lightweight packing strap market and the inevitable choice for investment in and production of lightweight packing strap project.

Compared with the technical type, this type not only has the advantages of the technical type, but also upgrades Schneider/Omron low voltage electrical appliances, upgrades and configures domestic first-line brand PLC+touch screen control, configures the metering device 30CC (2 pcs.), makes the width and thickness more uniform and achieves stronger customer market competitiveness. It can be used by any workers with healthy limbs. Besides, it can be used by older workers, it is easy to recruit workers, and the cost is low.

The main application fields of miniature packing strap are as follows: the packaging of light goods, such as carton factory, corrugated paper and small pieces, can reduce the material consumption cost by 50% compared with the lightweight packing strap, with remarkable cost performance and outstanding competitiveness.

Configuration List
Standard model:
BLSSPP【LWDZN2-Ⅲ】
Level:
intelligent type
Main applicable raw materials:
PP: new material, high quality recycled granules
Number of straps from mouth model :
2
Motor brand:
Chongqing Heavy Industry/Nanjing Huatiao
Inverter brand:
AMB(安邦信)/CDE(康元)
Low voltage electrical appliances:
Schneider/Omron
Equipment control system:
Domestic first-line brand PLC+touch screen control
Screen changer:
Hydraulic four-screen circulating screen changer
Melt metering pump:
30cc
Maximum linear velocity (m/min):
260 (The linear speed changes with the raw materials and product specifications.)
Maximum extrusion capacity (kg/h):
60
Finished strap type (full-automatic, semi-automatic) :
full-automatic(partial specifications), semi-automatic
Finished product strap: width (mm) :
5-10 (other widths to be customized)
Finished product strap: thickness (mm) :
0.5-0.8 (other widths to be customized)
Deviation of finished product strap: width (mm):
<±0.4
Deviation of finished product strap: thickness (mm):
<±0.03
Screw material:
38CrMoAL
Material of threaded sleeve:
38CrMoAL
Reducer:
Special hard tooth surface reducer for extrusion
Automatic dryer (kg):
100
Knurling roll:
Laser knurling
Knurling mechanism:
Pneumatic
Traction press roll mechanism:
Pneumatic
Transmission mechanism:
Synchronous belt transmission
Material of cooling water tank:
Stainless steel
Heating ring:
Stainless steel
Die head:
Adjustable size and flow
Finished product weighing:
Electronic weighing
Finished product meter:
Electronic meter
Installed power (kW):
70
Power consumption per hour (kwh):
30-35
Production line length(m):
33
Transformer selection (KVA):
50
Main Machine
Screw material:
38CrMoAL
Material of threaded sleeve:
38CrMoAL
Screw diameter (mm):
φ65
Reducer:
Special hard tooth surface reducer for extrusion ZLYJ173
Inverter (kw) :
18.5
Motor(kw):
18.5
Full-automatic feeder:
Program
Automatic drying bucket (kg):
100E
Heating ring:
Stainless steel
Screen changer:
Hydraulic four-screen circulating screen changer
Melt metering pump:
30cc
Die head:
Adjustable size and flow
Electrical control cabinet (pcs.):
1
Packing outline dimension (mm):
4050x980x1670
Cooling water tank
Material of cooling water tank :
Stainless steel
Packing outline dimension (mm):
1435×360×850
First tractor
Traction roller specification (mm):
φ156×240
Qty. of traction rollers (pcs.):
5
Inverter (kw) :
2.2
Motor (kW):
2.2
Maximum linear velocity (m/min):
Packing outline dimension (mm):
1300x1020x1200
Drawing oven
Traction roller specification (mm):
φ60
Inverter (kw):
1.5
Motor (kW):
1.5
Drive mode:
Fan motor power (kW):
0.55
Drawing method:
Trough-type drawing
Heating way:
U-shaped heating tube
Packing outline dimension (mm):
4200×1075×1670
Second tractor
Traction roller specification (mm) :
φ200×240
Qty. of traction rollers (pcs.):
5
Inverter(kw):
7.5
Motor (kW):
7.5
Maximum linear velocity (m/min):
Electrical control cabinet (pcs.):
1
Packing outline dimension (mm):
Knurling machine
Inverter(kw):
Motor (kW):
Knurling mechanism:
Pneumatic
Specification of knurling machine roll:
φ156×150
Maximum linear velocity (m/min):
Packing outline dimension (mm):
Setting oven
Drawing method:
Trough-type drawing
Heating mode:
quartz heating
Packing outline dimension (mm):
4200×1075×1670
Setting water tank
Material of setting water tank:
Stainless steel
Power of dehydrator motor (kw):
0.55
Packing outline dimension (mm):
4000×365×545
Third tractor
Traction roller specification (mm):
φ156×240
Qty. of traction rollers (pcs.):
1
Inverter (kw):
2.2
Motor (kW):
2.2
Maximum linear velocity (m/min):
Packing outline dimension (mm):
1300x1020x1200
Winding machine
Motor (kW):
1.1
Inverter (kw) :
1.1
Paper core specification (inner diameter × height) :
φ200×180 mm
Standard width transfer gear of product:
5、6、8、10
Transfer gear (set):
2
Winding number (pcs.):
2
Boundary dimensions (mm):
1300x910x1490
Auxiliary equipment (purchased by customer)
Industrial chiller (set) 5HP:
1
Waste strap pulverizer/iron removal pulverizer (set):
1
600 high-efficiency mixer:
1
Multi-functional mixer:
1
Install consumables:
Water pipes, wires, switches, etc.

Recommended Products

Standard model

BLSSPP【LWDZX2-Ⅲ】

Level

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Products produced

full-automatic(partial specifications), semi-automatic

Maximum extrusion capacity (kg/h)

60

Number of straps from mouth model

2

Standard model

BLSSPP【LWDQJ2-Ⅲ】

Level

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Products produced

full-automatic(partial specifications), semi-automatic

Maximum extrusion capacity (kg/h)

60

Number of straps from mouth model

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Standard model

BLSSPP【LWDJS2-Ⅲ】

Level

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Products produced

full-automatic(partial specifications), semi-automatic

Maximum extrusion capacity (kg/h)

60

Number of straps from mouth model

2

Standard model

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Level

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Products produced

full-automatic(partial specifications), semi-automatic

Maximum extrusion capacity (kg/h)

60

Number of straps from mouth model

2

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