3000kg PET Bottle Crushing Hot Washing Production Line

Applicable raw materials:
PET bottle bricks, bottles in bulk
Output (kg/h):
≤3000
Control method:
Inverter control+Relay control
Transformer (KVA):
≥480
Installed power (kW):
415
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This crushing and cleaning production line is designed by our company through repeated research on the same kind of production lines in the world, through the cooperation of R&D Department and Technology Department of our Company's technology center with Chinese scientific research institutes, universities and industry elites, combined with targeted special researches on the high labor cost, high energy consumption, poor quality, high labor intensity and other bottlenecks of waste plastic crushing and cleaning production in the current market. The whole production line is mainly composed of automatic conveyor + automatic label remover + automatic crushing machine + (automatic hot washing machine) + automatic friction machine + automatic cleaner + automatic dehydrator + (automatic dryer) + (automatic separator). The whole line needs less people and low labor cost. The equipment can be increased or decreased according to the current and future needs of customers, and it is very flexible and convenient. The basic features of the production line are high efficiency, energy saving, economy, environmental protection, good appearance, practicability, high stability and high degree of automation. The PET bottles produced by the production line are stable in size, good in color, neat in incision, clean and excellent in appearance. It is the development trend of PET bottle production, epoch-making innovation of PET bottle sheet crushing and cleaning production market, as well as the ideal choice for investment in and production of PET bottle sheet crushing and cleaning project. 
The main application fields of PET bottle sheet are as follows: injection molding, blow molding, extrusion molding and compression molding factories, such as chemical fiber factories, spinning factories, PET packing strap factories, wire drawing factories, bottle blowing factories, etc. It is widely used, with remarkable cost performance and outstanding competitiveness. In particular, after the domestic prohibition of foreign wastes from entering into China, the demand has soared and exceeded supply in the market. 

Configuration List
Applicable raw materials:
PET bottle bricks, bottles in bulk
Output (kg/h):
≤3000
Installed power (kW):
415
Heating power (kW):
0
Transformer (KVA):
≥480
Brands of electrical appliances:
Chint
Motor brand:
Nanjing Huatiao/Liuan Jianghuai Motor
Control method:
Inverter control+Relay control
Voltage:
Three-phase 380V,50HZ
Equipment length (m):
Straight line installation: length 95-105m × width 4m; installation back and forth: length 48-53m × width 10m, or installation in various ways based on the specific situation of the site. Consult us for details
Circulating water consumption (t/h):
1.5(varying with weather)
Discharge water consumption (t/h):
15
Four-shaft (horizontal-shaft) unpacking machine
Qty. (set):
1
Box size (m):
1.3*1.7
Motor(KW):
22
Control method:
Inverter control
Device description:
It is used for unpacking the hydraulically packed bottle brick, generally the package with the weight of more than 200kg/piece, which can improve the work efficiency and prevent safety accidents.
Optional vertical-shaft unpacking machine (not included in quotation)
Qty. (set):
1
Box size (m):
4*1.5*2.8
Motor(KW):
7.5+2.2
Device description:
It is used for unpacking the hydraulically packed bottle brick, generally the package with the weight of more than 200kg/piece, which can improve the work efficiency and prevent safety accidents.
Conveyor belt
Qty. (set):
1
Size (m):
9*0.8
Motor(KW):
4
Device description:
It is used to send raw materials into the rotary screen after unpacking.
Rotary screen
Qty. (set):
1
Width (m):
1.6
Length (m):
6
Motor(KW):
7.5
Outer wall thickness (mm):
8
Device description:
Remove hard stones, waste residue, dust, small metal blocks and loosen the bottles.
Inclined conveyor
Qty. (set):
1
Length (m):
5
Width (m):
0.8
Motor(KW):
3
Belt material:
Rubber
Belt thickness(mm):
8mm
Device description:
It is used to send raw materials into the label remover
Standard multi-function label remover
Qty. (set):
2
Length (m):
6.3
Diameter (m):
0.73
Motor(KW):
22+3+3+1.5
Outer wall thickness (mm):
10
Device description:
The label removal rate of round bottle is 98%
Optional round bottle label remover (not included in quotation)
Qty. (set):
Length (m):
Diameter (m):
Motor(KW):
Device description:
Sorting platform machine
Qty. (set):
1
Length (m):
8
Width (m):
0.8
Motor(KW):
4
Belt material:
Rubber
Belt thickness(mm):
8
Device description:
Sorting raw material
Inclined conveyor
Qty. (set):
1
Length (m):
8
Width (m):
0.8
Motor(KW):
4
Belt material:
Rubber
Belt thickness(mm):
8
Device description:
It is used to send the raw materials after label removal into the pulverizer
Special PET bottle pulverizer + hoist
Qty. (set):
2
Pulverization fineness (mm):
1200
Pulverizer length:
4
Height (m):
2.6
Main motor power (kW):
55+3+1.5
Blade material:
SKD11
Blade thickness (mm):
40
Thickness of box plate (mm):
30
Hoist length (m):
3.5
Hoist diameter (m):
0.4
Hoist motor (kW):
4
Device description:
The polyester bottle is broken, the output per hour is ≤3,000kg, and the mesh size is 18mm.
Standard net bleaching material distributor + material stirring teeth (I)
Qty. (set):
1
Length (m):
5
Width (m):
1.5
Height (m):
2.5
Motor(KW):
4
Material stirring teeth motor (kW):
1.5
Bottle cap discharge auger (kW):
1.5
Outer wall thickness (mm):
4
Blade thickness (mm):
6
Thickness of plugs on both sides (mm):
10
Device description:
Separation of sundries and impurities
optional net bleaching material distributors + material stirring roller (not included in quotation)
Qty. (set):
Length (m):
Width (m):
Height (m):
Motor(KW):
Device description:
optional net bleaching material distributors(not included in quotation)
Qty. (set):
Length (m):
Width (m):
Height (m):
Motor(KW):
Device description:
Hoist (I)
Qty. (set):
1
Length (m):
4
Diameter (m):
0.5
Motor(KW):
4
Outer wall thickness (mm):
4
Blade thickness :5mm:
5
Device description:
It is used for sheet lifting
Screw loader
Qty. (set):
1
Length (m):
4
Diameter (m):
0.5
Motor(KW):
4
Outer wall thickness (mm):
4
Blade thickness (mm):
5
Device description:
It is used to feed raw materials into soaking hot washing pot.
Soaking hot washing pot
Qty. (set):
2
Diameter (m):
2.2
Height (m):
2.5
Cycloid motor:
15
Heating power (kW):
Heating by self-provided steam boiler is more energy-saving.
Material:
Carbon steel
Device description:
Water temperature of 90-100℃, stirring friction, removal of oil and glue, etc.
Hoists (including inverter)
Qty. (set):
2
Length (m):
4
Diameter (m):
0.38
Motor(KW):
4
Material:
Carbon steel
Outer wall thickness (mm):
4
Blade thickness (mm):
5
Device description:
Automatic lifting of sheet in the soaking hot washing pot without stopping the machine
Standard strong friction cleaning machine I
Qty. (set):
1
Length (m):
3.5
Diameter (m):
0.6
Outer wall thickness (mm):
4
Blade thickness (mm):
6
Motor(KW):
30
Device description:
It is used for friction cleaning, removing impurities on the material surface and filtering sediment.
Optional ordinary friction cleaning machines (not included in quotation)
Qty. (set):
2
Length (m):
3.5
Diameter (m):
0.6
Outer wall thickness (mm):
4
Blade thickness (mm):
6
Motor(KW):
30
Device description:
It is used for friction cleaning, removing impurities on the material surface and filtering sediment.
Net bleaching material distributor + material stirring teeth (II)
Qty. (set):
1
Length (m):
5
Width (m):
1.5
Height (m):
2.5
Motor(KW):
4
Material stirring teeth motor (kW):
1.5
Bottle cap discharge auger (kW):
1.5
Outer wall thickness (mm):
4
Blade thickness (mm):
6
Thickness of plugs on both sides (mm):
10
Device description:
Separation of sundries and impurities
Hoist (II)
Qty. (set):
1
Length (m):
4
Diameter (m):
0.5
Motor(KW):
4
Outer wall thickness (mm):
4
Blade thickness :5mm:
5
Device description:
It is used for sheet lifting
Standard strong friction cleaning machine II
Qty. (set):
1
Length (m):
3.5
Diameter (m):
0.6
Outer wall thickness (mm):
4
Blade thickness (mm):
6
Motor(KW):
30
Device description:
It is used for friction cleaning, removing impurities on the material surface and filtering sediment.
Net bleaching material distributor + material stirring teeth(III)
Qty. (set):
1
Length (m):
5
Width (m):
1.5
Height (m):
2.5
Motor(KW):
4
Material stirring teeth motor (kW):
1.5
Bottle cap discharge auger (kW):
1.5
Outer wall thickness (mm):
4
Blade thickness (mm):
6
Thickness of plugs on both sides (mm):
10
Device description:
Separation of sundries and impurities
Screw loader
Qty. (set):
Length (m):
Diameter (m):
Motor(KW):
Device description:
Hoist(III)
Qty. (set):
1
Length (m):
4
Diameter (m):
0.5
Motor(KW):
4
Outer wall thickness (mm):
4
Blade thickness :5mm:
5
Device description:
It is used for sheet lifting
Special PET bottle pulverizer + hoist
Qty. (set):
Pulverization fineness (mm):
Pulverizer length:
Height (m):
Main motor power (kW):
Blade material:
Hoist length (m):
Hoist diameter (m):
Hoist motor (kW):
Device description:
Horizontal full-net dryer + air duct
Qty. (set):
1
Length (m):
3.5
Width (m):
1
Outer wall thickness (mm):
4
Blade thickness (mm):
10
Motor(KW):
45
Device description:
Remove moisture. The moisture removal rate is about 96%
Drying pipe
Qty. (set):
Length (m):
Pipe length (m):
Pipe diameter (mm):
Motor(KW):
Fan motor power (kW):
Heating power (kW):
Material:
Device description:
Label remover + hoist (not included in quotation)
Qty. (set):
1
Length (m):
2.5
Width (m):
1.5
Height (m):
4.5
Motor(KW):
3+3+1.5
Hoist length (m):
2.5
Hoist diameter (m):
0.35
Hoist motor power (kW):
3
Device description:
It is used to remove residual fine label and dust.
Power distribution cabinet
Qty. (set):
1
Length (m):
0.6
Width (m):
0.8
Height (m):
1.9
Device description:
It is used to control the whole flow line.
Optional cutter grinder
Length (m):
2.8
Self-provided
Wires from each machine to the power distribution cabinet (see the quantity list of self-provided wires for details.):

Recommended Products

Applicable raw materials

PET bottle bricks, bottles in bulk

Output (kg/h)

≤3000

Control method

Inverter control+Relay control

Transformer (KVA)

≥440

Installed power (kW)

373

Applicable raw materials

PET bottle bricks, bottles in bulk

Output (kg/h)

≤3000

Control method

Inverter control+Relay control

Transformer (KVA)

≥530

Installed power (kW)

435

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