PET-S Intelligent Type Two-outputs Strapping Machine

Standard model:
BLSSPET【SDZN2-Ⅲ】
Level:
Intelligent
Products produced:
Manual Strap (tension ≤600Kg)
Maximum extrusion capacity(kg/h):
≥210
Number of straps from mouth model :
2
Die head:
Adjustable size and flow
1

 

This production line is designed by our company through repeated research on all kinds of packing belt production lines in the world, through the cooperation of R&D Department and Technology Department of our Company's technology center with German and Chinese scientific research institutes, universities and industry elites, combined with the special research and design of current market packing strap production bottlenecks. The whole production line is mainly composed of specially designed pre-dryer, intelligent high temperature insulation pre-dryer, dehumidification high temperature insulation dryer, plasticizing host (composed of self-designed screw cylinder, constant temperature heating system and digital display adjustable mold), six-direction adjustable primary embryo cooling water tank, stable traction unit, circular energy-saving visual controllable oven, polymer restraint directional unit, intelligent digital display stabilizing knurling unit, stress relief (retraction system) equalizing system (accurate and rapid cooling), water removal system and semi-automatic or full-automatic winding machine. The production line is suitable for 100% PET bottle for production of PET packing strap, with the following basic features: safety, environmental protection, high efficiency, energy saving, economy, good appearance, practicability, high stability, high degree of automation, stable geometric dimension of PET packing strap produced, light weight per gram, good skewness, strong tensile stress at break, low elongation at break, good toughness and superior cost performance. It is the development trend of packing straps, the epoch-making innovation of pet packing strap market, the best choice for PP packing straps that do not to meet the requirements of heavy-duty packing, and the inevitable choice for investment in and production of PET packing strap project.

Compared with the flagship type, this type not only has the advantages of the flagship type, but also upgrades and configures domestic first-line brand PLC+touch screen control, uses Schneider/Omron low voltage electrical appliances, and can be used by any workers with healthy limbs. Besides, older workers can use it as well for it is easy to recruit workers, and the cost is low.

 PET packing straps are mainly used for packing of various large and heavy items in the following fields: brick kiln industry, pavement brick industry, aluminum industry, lead industry, wood industry, steel industry, stone industry, furniture industry, mattress industry, screw industry, down feather industry, chemical fiber industry, cotton industry, hardware industry, paper industry, textile industry, tobacco industry, metallurgy industry, casting industry, can making industry, refractory material industry, ceramic industry, glass industry, agriculture, construction industry and foreign trade industry, etc.; PET packing straps are widely used in more and more industries.

Configuration List
Standard model:
BLSSPET【SDZN2-Ⅲ】
Level:
Intelligent
Main applicable raw materials:
PET new material/recycled PET particle/PET bottle sheet/PET waste packing strap/other PET raw materials (viscosity above 0.75, moisture content before drying ≤0.15%, diameter < 16mm)
Motor brand:
Chongqing Heavy Industry/Nanjing Huatiao
Inverter brand:
Morebeck/Canworld
Main brands of low voltage electrical appliances:
Schneider/Omron
Equipment control system:
Domestic first-line brand PLC+touch screen control
Metering pump:
100CC
Screen changer:
non-stop screen changer (double-cylinder CPF melt filter - 2.5m2*2, filtration area: 5m2)
Products produced:
Manual Strap (tension ≤600Kg)
Number of straps from mouth model:
2
Die head:
Adjustable size and flow
Maximum linear velocity(m/min):
120
Maximum extrusion capacity (kg/h):
≥210
Finished product strap: width (mm) :
9-19mm (other widths to be customized)
Finished product strap: thickness (mm) :
0.6-1.2 (other widths to be customized)
Deviation of finished product strap: width (mm):
<±0.3 (national standard: ±0.8mm)
Deviation of finished product strap: thickness (mm):
<±0.02 (national standard: ±0.06mm)
Screw material:
38CrMoAL (Zhoushan)
Material of threaded sleeve:
38CrMoAL (Zhoushan)
Screw diameter (mm):
φ90
Screw length (mm):
3300
Reducer:
Special hard tooth surface reducer for extrusion
Automatic feeder:
Screw conveyor
Dehumidification dryer:
550/3500
Knurling roll:
Turned embossing
Knurling mechanism:
Mechanical compaction and electronic display
Transmission mechanism:
Gear, chain and belt transmission
Material of cooling water tank:
304 stainless steel
Heating ring:
Casting aluminum
Weighing scale:
Electronic type
Meter:
Electronic type
Power Supply Source:
AC380V±10% 50HZ 3P+N
Installation workshop:
Indoor temperature: 0℃~30℃, relative humidity: 20%~70%
Installed power (kW):
250
total weight(kg):
Production line (L*W*H) (m):
"Total equipment length ≤60; the length can be customized according to customers' needs, and equipment layout generally requires the following site size: Type I: 37*6*6.5, Type L: 33*8*6.5, Type U: 27*8*6.5".
Recommended transformer (KVA):
180
Screw conveyor (pre-crystallization feeding)
Screw conveyor motor power (kW):
2.2
Length (m):
5
Material of conveyor pipe:
Stainless steel
Configuration quantity(pcs.):
1
Pre-crystallizer
Barrel capacity:
2000L (Double thick layer high temperature insulation)
Drying heating power (kW):
24
Drying fan power (kW):
3 (high voltage)
Mixing motor power (kW):
2.2
Level switch:
RP-30 (high temperature type)
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
2000×2000×4000
Screw conveyor(Secondary crystallization feeding)
Screw conveyor motor power (kW):
2.2
Length (m):
5.6
Material of conveyor pipe:
Stainless steel
Configuration quantity(pcs.):
1
Weight(kg):
Secondary crystallizer
Barrel capacity:
3500L(Double thick layer high temperature insulation)
Dehumidification air volume:
900
Drying electric heating power (kW):
36
Regenerative electric heating power (kW):
22
Mixing motor power (kW):
4
Level switch:
RP-30 (high temperature type)
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
3000×1560×5300
Screw conveyor(Main machine feeding)
Screw conveyor motor power (kW):
2.2
Length (m):
3.5
Material of conveyor pipe:
Stainless steel
Configuration quantity(pcs.):
1
Weight(kg):
Main machine
Screw material:
38CrMoAl
Material of threaded sleeve:
38CrMoAl
Screw diameter (mm):
φ90
Special hard tooth surface reducer:
ZLYJ250
Main motor inverter (kW):
45
Main motor variable frequency motor (kW):
45KW-6
Screw conveyor motor power (kW):
2.2
Level switch:
RP-30 (high temperature type)
Main ingredient conveying inverter (kW):
1.1
Main ingredient conveyor motor (kW):
0.75
Additive conveyor motor (W):
90
Threaded sleeve heating ring:
Casting aluminum
Cooling fan (W):
85
Screen changer:
non-stop screen changer (double-cylinder CPF melt filter - 2.5㎡*2, filtration area: 5㎡)
Metering pump:
100CC
Die head:
Scale display, adjustable size and flow
Electrical control cabinet (pcs.):
1
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
5700×3000×3300
Cooling water tank
Material of cooling water tank:
Stainless steel(304)
Temperature controlled heating/cooling:
Automatic heating and temperature control, sheet flow drainage
Drying and water removal system:
Positive pressure water removal - physical adsorption
Adjustment of direction:
Adjustment in four directions
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
3500x570x580
First tractor
Traction roller specification (mm):
φ268×240
Qty. of traction rollers (pcs.):
3
Drive mode:
Structure part sprocket drive
Inverter (kW):
3
Motor (kW):
3
Maximum linear velocity (m/min):
28
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
1200×700×1250
Drying oven of activated molecule
Qty. of guide rollers (mm):
2
Inverter (kW):
1.5
Motor (kW):
1.5
Fan motor power (kW):
0.75
Drawing method:
Trough-type drawing
Heating way:
U-shaped heating tube
Sight glass:
With an observation lamp
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
4200×940×1540
Second tractor
Traction roller specification (mm):
φ268×240
Qty. of traction rollers (pcs.):
5
Drive mode:
Box body sprocket drive
Inverter (kW):
11
Motor (kW):
11
Maximum linear velocity (m/min):
120
Heating way:
Cast aluminum heating ring
Electrical control cabinet (pcs.):
1
Configuration quantity(pcs.):
1
Third tractor
Traction roller specification (mm):
φ268×240
Qty. of traction rollers (pcs.):
5
Transmission mechanism:
Gear-driven box
Inverter (kW):
15
Motor (kW):
15
Maximum linear velocity (m/min):
120
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions of the second and third tractors (mm):
4250x1420x1850
Knurling machine
Inverter (kW):
4
Motor (kW):
4KW-6
Knurling mechanism:
Mechanical compaction and electronic display
Specification of knurling machine roll:
φ156×170
Knurling roll:
Turned embossing
Maximum linear velocity (m/min):
120
Configuration quantity(pcs.):
1
Boundary dimensions (mm):
1000x760x1950
Cooling setting machine
Qty. of rolls (pcs.):
10
Cooling fan (KW):
0.9
Cooling fan (pcs.):
5
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
6200×720×1900
Fourth tractor
Traction roller specification (mm):
φ268×240
Qty. of traction rollers (pcs.):
2
Inverter (kW):
3
Motor (kW):
3KW-6
Maximum linear velocity (m/min):
120
Configuration quantity(pcs.):
1
Weight(kg):
Boundary dimensions (mm):
1600x1000x1410
Winding machine
Winding machine type:
PET Single-station Semi-automatic Band Winder
Motor (kW):
1.5
Inverter (kW):
1.5
Qty. of motors:
1
Paper core specification (inner diameter × height):
φ406×150 mm
Standard width transfer gear of product:
15、16
Transfer gear (set):
1
Winding number (pcs.):
1
Meter(pcs.):
Electronic type
Weighing scale:
Electronic type
Quantity of weighing scales (set):
1
Configuration quantity(pcs.):
3
Weight(kg):
Boundary dimensions (mm):
650x800x1380
Optional configuration
Low voltage electrical appliances brand:
Schneider/Omron or Delixi
Motor brand :
Siemens or Chongqing Heavy Industry/Nanjing Huatiao
Inverter brand:
Siemens or Morebeck/Canworld
PLC brand:
Siemens or Xinjie
Traction heating mode:
Box gear material:
Alloy steel or carbon steel
Knurling roll:
Laser knurling or lathe knurling
Knurling compression mode:
Pneumatic or mechanical compression
Cooling setting mode:
Air cooling or water cooling or combined air cooling and water cooling
Winding machine:
PET Single-station Semi-automatic Rolling Machine or PET Double-station Semi-automatic/Full-automatic Rolling Machine
Auxiliary equipment (purchased by customer)
Install consumables:
Water pipes, wires, switches, etc.
Optional equipment
Waste PET strap pulverizer:
YZJDF【200-Ⅲ】
Horizontal mixing dryer:
2000L
Automatic cutter grinder:
Automatic cutter grinder
Calcinator:
Calcinator
Tensile tester:
Tensile tester

Recommended Products

Standard model

BLSSPET【SDZX2-Ⅲ】

Level

Wisdom

Products produced

Manual Strap (tension ≤600Kg)

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【SDQJ2-Ⅲ】

Level

Flagship

Products produced

Manual Strap (tension ≤600Kg)

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【SDJS2-Ⅲ】

Level

Technology

Products produced

Manual Strap (tension ≤500Kg)

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【SDBZ2-Ⅲ】

Level

Standard

Products produced

Manual Strap (tension ≤500Kg)

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【JDZZ2-Ⅲ-1.0】

Level

Exclusive 1.0

Products produced

Machine-used strap, manual strap

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

Standard model

BLSSPET【JDZZ2-Ⅲ】

Level

Exclusive

Products produced

Machine-used strap, manual strap

Maximum extrusion capacity(kg/h)

≥210

Number of straps from mouth model

2

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